の 剛性フレームケーブル撚線機 is one of the most crucial pieces of equipment in cable production, widely used in the stranding and twisting processes. Its operating status directly affects cable quality and production efficiency. Therefore, ensuring the optimal performance of the equipment is essential for improving production efficiency and extending its service life. This article will introduce how to maximize the equipment's efficiency through proper operation and maintenance, helping companies achieve efficient and stable production.

Understanding the Equipment Structure and Functions
Before operating the cable stranding machine, it is necessary to familiarize yourself with its basic structure and functions. A rigid frame cable stranding machine typically consists of a motor, frame, tension control system, conductor frame, stranding reels, and tension sensors. The motor provides power to drive the stranding reels to rotate, while the tension control system ensures stable cable tension, preventing wire breakage or loosening during the stranding process.

Equipment Inspection and Preparation
Before starting the equipment, an inspection must be performed. The inspection steps include:

Checking cable specifications and quality: Ensure the cables used meet equipment requirements and check for damage to avoid abnormalities during stranding due to cable quality issues.

Lubrication system check: Check that all moving parts of the stranding machine, such as gears, chains, and bearings, are adequately lubricated to prevent friction and overheating caused by insufficient lubrication.

Tension control check: Ensure the tension control system is in good working order. Tension sensors and adjustment devices should be calibrated as needed to ensure the cable is not excessively stretched during stranding.

Start-up and parameter adjustment: During operation, appropriate parameters need to be set according to actual production needs. Common adjustment items include:

Motor speed adjustment: Select a suitable speed based on the cable diameter and material requirements. Excessive speed may cause damage or breakage to the cable surface, while insufficient speed will reduce production efficiency.

Tension setting: Adjust the tension control system of the stranding machine according to the requirements of different cables. Maintaining appropriate tension ensures a compact cable structure, preventing loosening or deformation.

Conductor Holder Position Adjustment: Ensure the conductor holder's position and angle are suitable for the cable's entry path to prevent cable misalignment or damage during stranding.

Monitoring and Adjustment During Operation: During equipment operation, the operator needs to monitor cable tension, equipment operating status, and cable surface condition in real time. Common problems include:

Unstable Tension: A malfunction in the tension control system or uneven cable length can lead to excessive or insufficient tension. The tension control device needs to be adjusted promptly to ensure uniform tension distribution.

Cable Surface Damage: Damage or scratches on the cable surface may be caused by the conductor holder, stranding reels, or uneven tension. The equipment should be stopped immediately for inspection and adjustment of the relevant components.

Regular Cleaning and Maintenance:

Regular cleaning and maintenance are crucial for maintaining optimal equipment performance. After operation, clean the inside and outside of the equipment, especially around the stranding reels and conductor holder. Accumulated dust, dirt, or cable residue can cause malfunctions and affect stranding quality. Regularly inspect the cable stranding machine's electrical system to ensure the motor, transmission system, and controller are functioning correctly.

6. Troubleshooting

During operation, if any malfunctions or abnormalities are encountered, they need to be investigated promptly. Common malfunctions include motor overload, stranding wheel jamming, and loose cables. When troubleshooting these malfunctions, the operating procedures in the equipment manual should be followed to avoid causing more serious damage due to improper operation.

By mastering the operating points of Rigid Frame Cable Strander and conducting regular equipment inspections and maintenance, enterprises can significantly improve production efficiency and extend the service life of equipment. Reasonable operation and timely troubleshooting not only reduce equipment failure rates but also ensure that the quality of cable products meets industry standards. Choosing a suitable equipment maintenance plan is key to improving production efficiency. If you need further technical support or equipment purchase advice, please contact Hefei Smarter Company; we will provide you with professional services and solutions.